A comprehensive study on waste heat recovery from internal combustion engines using organic Rankine cycle
Abstract
There are a substantial amount of waste heat through exhaust gas and coolant of an Internal Combustion Engine. Organic Rankine cycle is one of the opportunities in Internal Combustion Engines waste heat recovery. In this study, two different configurations of Organic Rankine cycle with the capability of simultaneous waste heat recovery from exhaust gas and coolant of a 12L diesel engine were introduced: Preheat configuration and Two-stage. First, a parametric optimization process was performed for both configurations considering R-134a, R-123, and R-245fa as the cycle working fluids. The main objective in optimization process was maximization of the power generation and cycle thermal efficiency. Expander inlet pressure and preheating temperature were selected as design parameters. Finally, parameters like hybrid generated power and reduction of fuel consumption were studied for both configurations in different engine speeds and full engine load. It was observed that using R-123 as the working fluid, the best performance in both configurations was obtained and as a result the 11.73% and 13.56% reduction in fuel consumption for both preheat and Two-stage configurations were found respectively.
Dates
- Submission Date2011-12-19
- Revision Date2012-02-28
- Acceptance Date2012-04-01
References
- Ravikumar, N., Ramakrishna, K., Sitaramaraju, A. V., Thermodynamic Analysis of Heat Recovery Steam Generator in Combined Cycle Power Plant, Thermal Science, 11 (2007), 4, pp. 143-156.
- Polyzakis, A. L., et al., Long-Term Optimization Case Studies for Combined Heat and Power System, Thermal Science, 13 (2009), 4, pp. 46-60.
- Chammas, El., Clodic, R., Clodic, D., Combined Cycle for Hybrid Vehicles, SAE Paper No. (2005)- 01-1171.
- Ramesh Kumar, C., Sonthalia, A., Goel, R., Experimental Study on Waste Heat Recovery from an IC Engine using Thermoelectric Technology, Thermal science, 15 (2011), 4, pp. 1011 - 1022.
- Zhang, H., Wang, E., Ouyang, M., Fan, B., Study of Parameters Optimization of ORC for Engine Waste Heat Recovery, Adv Mat Res , Vols. 201-203 (2011), pp. 585-589.
- Kadota, M., Yamamoto, K., Advanced Transient Simulation on Hybrid Vehicle using Rankine Cycle System, SAE Paper No. (2008)-01-0310.
- Ringler, J., Seifert, M., Guyotot, V., Huebner, W., Rankine Cycle for Waste Heat Recovery of IC Engines, SAE Paper No. (2009)-01-0174.
- Hountalas, D.T., Katsanos, C.O., Kouremenos, D.A., Study of Available Exhaust Gas Heat Recovery Technologies for HD Diesel Engine Applications, Int. J. Altern Propul, 1(2007), No. 2/3.
- Farzaneh-Gord, M., Mirmohammadi, S. A., Behi, M., Yahaie, A., Heat Recovery from a Natural Gas Powered Internal Combustion Engine by CO2 Transcritical Power Cycle, Thermal Science,14 (2011), 4, pp. 897-911.
- Endo, T., Kawajiri, S., Kojima, Y., Takahashi, K., Baba, T., Ibaraki, S., Takahashi, T., Shinohara, M., Study on Maximizing Exergy in Automotive Engines, SAE Paper No. (2007)-01-0257.
- Saleh, B., Koglbauer, G., Wendland, M., Fischer, J., Working Fluids for Low-Temperature Organic Rankine Cycles, Energy, 32 (2007) 1210-1221.
- Wei, D., Lu, X., Lu, Z., Gu, J., Dynamic Modeling and Simulation of an Organic Rankine Cycle System for Waste Heat Recovery, Appl. Therm. Eng., 28 (2008) 1216-1224.
- Wipplinger, K.P.M., Harms, T.m., Taylor, A.B., Stainless Steel Finned Tube Heat Exchanger Design for Waste Heat Recovery, J. of energy in southern Africa, 17 (2006), 2, 47-56.
- Drescher, U., Bruggermann, D., Fluid Selection for the Organic Rankine Cycle in Biomass Power and Heat Plants, Appl. Therm. Eng., 27 (2007), 223-228.
- Miazza, V., Miazza, A., Unconventional Working Fluids in Organic Rankine Cycles for Waste Heat Recovery Systems. Appl. Therm. Eng., 21 (2001), 381-390.
- Mago, P.J., Charma, L.M., Srinivasan, K., Somayaji, C., An Examination of Regenerative Organic Rankine Cycles Using Dry Fluids, Appl. Therm. Eng., 28 (2008) 998-1007.
- Dai, Y., Wang, J., Gao, L., Parametric Optimization and Comparative Study of Organic Rankine Cycle for Low Grade Waste Heat Recovery, Energy Convers. Manage., 50 (2009) 576-582.
- Vaja, I., Gambarotta, A., Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles, Energy, 35 (2010) 1084-1093.
- Tahir, M.B.M., Yamada, N., Hoshino, T., Efficiency of Organic Rankine Cycle System with Rotary-Vane- Type Expander for Low-Temperature Waste Heat Recovery, World Academy of Science, Engineering and Technology, (2010), 11-16 .
- Srinivasan, K. K., Mago, P.J., Krishnan, S.R., Analysis of Exhaust Waste Heat Recovery from a Dual Fuel Low Temperature Combustion Engine using an Organic Rankine Cycle, Energy, 35 (2010), 2387-2399.
- Wang, J., Dai, Y., Gao, L., Exergy analyses and parametric optimizations for different cogeneration power plants in cement industry, Appl. Energy, 86 (2009), 941-948
- J.P. Roy, M.K. Mishra, Ashok Misra. Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle. Energy, (2010), 1-14
- Drescher. U., Bruggermann. D., Fluid selection for the organic Rankine cycle in biomass power and heat plants. Appl. Therm. Eng, 27 (2007), 223-8.
- Incroprera, F.P., De Witt, D.P., Fundamentals of heat and mass transfer. John Wiley & Sons, New York, USA, 2001.
- Tantiworrawit, P., Heat Recovery from Diesel Engines in Vehicles by Using Rankine Cycles for Power Production, Master's Thesis, Chalmers University of Technology, Goteborg, Sweden, 2010.
- Kakac, S., Liu, H., Heat exchanger Selection, Rating and Thermal design, Second Ed., CRC Press, New York, USA, 2002.
Volume
17,
Issue
2,
Pages611 -624