THERMOMECHANICAL FINITE ELEMENT ANALYSIS OF HOT WATER BOILER STRUCTURE

Abstract

The paper presents an application of the Finite Elements Method for stress and train analysis of the hot water boiler structure. The aim of the research was to nvestigate the influence of the boiler scale on the thermal stresses and strains of he structure of hot water boilers. Results show that maximum thermal stresses ppear in the zone of the pipe carrying wall of the first reversing chamber. This ndicates that the most critical part of the boiler are weld spots of the smoke ipes and pipe carrying plate, which in the case of significant scale deposits can ead to cracks in the welds and water leakage from the boiler. The nonlinear ffects were taken into account by defining the bilinear isotropic hardening odel for all boiler elements. Temperature dependency was defined for all elevant material properties, i. e. isotropic coefficient of thermal expansion, oung's modulus, and isotropic thermal conductivity. The verification of the FEA odel was performed by comparing the measured deformations of the hot water oiler with the simulation results. As a reference object, a Viessmann - Vitomax 00 HW boiler was used, with the installed power of 18.2 MW. CAD modeling as done within the Autodesk Inventor, and stress and strain analysis was erformed in the ANSYS Software.

Dates

  • Submission Date2012-05-03
  • Revision Date2012-07-02
  • Acceptance Date2012-07-10

DOI Reference

10.2298/TSCI120503177Z

References

  1. Guliè, M., Brkiæ, Lj., Perunoviæ, P., Steam boilers, University in Belgrade - Mechanical Engineering Faculty, Belgrade, 1991.
  2. Gaæeša B.M., Termo-mechanical analysis of boiler construction by numerical method applied, M.Sc. Thesis, Mechanical Engineering Faculty, Belgrade, 2000., p.144.
  3. Gaæeša, B., et al., Numerical and experimental strength analysis of fire-tube boiler construction, Technical Gazette 18, 2(2011), 237-242.
  4. Gaæeša, B., Analysis of the fire tube geometry influence on boiler construction behaviour, Proceedings of the 37th International Congress on Heating, Refrigerating and Air-Conditioning, SMEITS, Beograd, 2006, str. 103-108.
  5. Zienkiewich, O.C., Taylor, R.L., The finite element method, Fifth edition, Butterworth- Heinemann, 2000.
  6. Bathe, K.J., Finite element procedures in engineering analysis, Prentice Hall, 1982.
  7. Timoshenko, S., Goodier, J., Theory of Elasticity, 3rd ed., McGraw-Hill, New York, 1970.
  8. Finlayson, B.A., The Method of Weighted Residuals and Variational Principles, Academic press, New York, 1972.
  9. Nowacki, W., Thermoelasticity, Pergamon Press, Oxford, 1986.
  10. Kovalenko, A.D., Thermoelasticity, Science Academy, USSR, Kiev, 1970.
  11. Logan, D.L., A First Course in the Finite Element Method Using Algor, PWS Publising Company, Boston, 1997.
  12. Èukiæ, R., Naerloviæ-Veljkoviæ, N., Šumarac, D., Thermoelasticity, Mechanical Engineering Faculty, Belgrade, 1993.
  13. Taqieddin Z. N., Elasto-Plastic and damage modeling of reinforced concrete, A Dissertation Ph.D - Doctor of Philosophy, Louisiana State University, Baton Rouge, Louisiana, August 2008., p.166.
  14. Documentation for hot water boiler Viessmann HW M238- 18.2MW, Viessmann, 2010.
  15. ANSYS Release 13.0, Documentation for ANSYS, 2011.
  16. Milèiæ, D., et al., Finite element thermal analysis of hot water boilers, 14th Symposium on Thermal Science and Engineering of Serbia, Oktobar 13-16. 2009., Sokobanja, Serbia.
  17. Milèiæ, D., et al., Stress and strain calculation of the hot water boiler's structure with application of the FEA, PROCESING 2009., 22. International congress on process industry. Book of abstracts, Belgrade 2009.
  18. Živkoviæ, D.S. et al., Numerical method application for thermo-mechanical analysis of hot water boilers construction, ECOS 2011 - 24th International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems, pp. 1351-1362, Novi Sad, 2011.
  19. ThyssenKrupp Materials International, Seamless carbon steel pipe for high-temperature service, www.sk- h.com
  20. Lucefin Group, Tehnical card - P235GH, www.lucefin.com
  21. Salzgitter Flachstahl, Heat-resistant pressure-vessel steels, www.salzgitter-flachstahl.de
Volume 16, Issue 12, Pages387 -398