ANALYSIS OF THE HEAT AFFECTED ZONE IN CO2 LASER CUTTING OF STAINLESS STEEL

Abstract

This paper presents an investigation into the effect of the laser cutting arameters on the heat affected zone in CO2 laser cutting of AISI 304 stainless teel. The mathematical model for the heat affected zone was expressed as a unction of the laser cutting parameters such as the laser power, cutting speed, ssist gas pressure and focus position using the artificial neural network. To btain experimental database for the artificial neural network training, laser utting experiment was planned as per Taguchi's L27 orthogonal array with three evels for each of the cutting parameter. Using the 27 experimental data sets, the rtificial neural network was trained with gradient descent with momentum lgorithm and the average absolute percentage error was 2.33%. The testing ccuracy was then verified with 6 extra experimental data sets and the average redicting error was 6.46%. Statistically assessed as adequate, the artificial eural network model was then used to investigate the effect of the laser cutting arameters on the heat affected zone. To analyze the main and interaction effect f the laser cutting parameters on the heat affected zone, 2-D and 3-D plots were enerated. The analysis revealed that the cutting speed had maximum influence n the heat affected zone followed by the laser power, focus position and assist as pressure. Finally, using the Monte Carlo method the optimal laser cutting arameter values that minimize the heat affected zone were identified.

Dates

  • Submission Date2012-04-24
  • Revision Date2012-07-04
  • Acceptance Date2012-07-12

DOI Reference

10.2298/TSCI120424175M

References

  1. Biswas, R., et al., Artificial Neural Network Modelling of Nd:YAG Laser Microdrilling on Titanium Nitride-Alumina Composite, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 224 (2010), 3, pp. 473-482.
  2. Dubey, A. K., Yadava, V., Laser Beam Machining - A Review, International Journal of Machine Tools and Manufacture, 48, (2008), 6, pp. 609-628.
  3. Dutta Majumdar, J., Manna, I., Laser Processing of Materials, Sadhana, 28, (2003), 3-4, pp. 495-562.
  4. Meijer, J., Laser Beam Machining (LBM), State of the Art and New Opportunities, Journal of Materials Processing Technology, 149, (2004), 1-3, pp. 2-17.
  5. Radovanoviæ, M., Madiæ, M., Experimental Investigations of CO2 Laser Cut Quality: A Review, Nonconventional Technologies Review, 15, (2011), 4, pp. 35-42.
  6. Abdel Ghany, K., Newishy, M., Cutting of 1.2 mm Thick Austenitic Stainless Steel Sheet Using Pulsed and CW Nd:YAG Laser, Journal of Materials Processing Technology, 168, (2005), 3, pp. 438-447.
  7. Sheng, P. S., Joshi, V. S., Analysis of Heat-Affected Zone Formation for Laser Cutting of Stainless Steel, Journal of Materials Processing Technology, 53, (1995), 3-4, pp. 879-892.
  8. Dahotre, N. B., Harimkar, S. P., Laser Fabrication and Machining of Materials, Springer, Berlin, 2008.
  9. Mathew, G. L., et al., Parametric Studies on Pulsed Nd:YAG Laser Cutting of Carbon Fibre Reinforced Plastic Composites, Journal of Materials Processing Technology, 89-90, (1995), 3-4, pp. 198-203.
  10. Paulo Davim, J., et al., Some Experimental Studies on CO2 Laser Cutting Quality of Polymeric Materials, Journal of Materials Processing Technology, 198, (2008), 1-3, pp. 99-104.
  11. Rajaram, N., Sheikh-Ahmad, J., Cheraghi, S. H., CO2 Laser Cut Quality of 4130 Steel, International Journal of Machine Tools and Manufacture, 43, (2003), 4, pp. 351-358.
  12. Madiæ, M., Radovanoviæ, M., Comparative Modeling of CO2 Laser Cutting using Multiple Regression Analysis and Artificial Neural Network, International Journal of Physical Sciences, 7, (2012), 16, pp. 2422-2430.
  13. Fazeli, S. A., Rezvantalab, H., Kowsary, F., Thermodynamic Analysis and Simulation of a New Combined Power and Refrigeration Cycle using Artificial Neural Network, Thermal Science, 15, (2011), 1, pp. 29-31.
  14. Ganapathy, T., Gakkhar, R. P., Murugesan, K., Artificial Neural Network Modeling of Jatropha Oil Fueled Diesel Engine for Emission Predictions, Thermal Science, 13, (2009), 3, pp. 91-102.
  15. Hornik, K., Stinchcombe, M., White, H., Multilayer Feedforward Networks are Universal Approximators, Neural Networks, 2, (1989), 5, pp. 359-366.
  16. Cybenko, G., Approximation by Superpositions of a Sigmoidal Function, Mathematics of Control, Signals and Systems, 2, (1989), 4, pp. 303-314.
  17. Sumathi, S., Surekha, P., Computational Intelligence Paradigms: Theory and Applications Using MATLAB, CRC Press, Taylor & Francis Group., Boca Raton, 2010.
  18. Feng, C. X., Yu, Z. G., Kusiak, A., Selection and Validation of Predictive Regression and Neural Network Models Based on Designed Experiments, IIE Transactions, 38, (2006), 1, pp. 13-23.
  19. Sheikh-Ahmad, J. Y., Machining of Polymer Composites, Springer, Berlin, 2009.
Volume 16, Issue 12, Pages363 -373