OPTIMISATION OF PULVERISED COAL COMBUSTION BY MEANS OF CFD/CTA MODELLING

Abstract

The objective of the work presented in this paper was to apply a method for handling two-phase reacting flow for prediction of pulverised coal combustion in large-scale boiler furnace and to assess the ability of the model to predict existing power plant data. The paper presents the principal steps and results of the numerical modelling of power boiler furnace with tangential disposition of the burners. The computational fluid dynamics/computational thermal analysis (CFD/CTA) approach is utilised for creation of a three-dimensional model of the boiler furnace, including the platen superheater in the upper part of the furnace. Standard k-e model is employed for description of the turbulent flow. Coal combustion is modelled by the mixture fraction/probability density function approach for the reaction chemistry, with equilibrium assumption applied for description of the system chemistry. Radiation heat transfer is computed by means of the simplified P-N model, based on the expansion of the radiation intensity into an orthogonal series of spherical harmonics. Some distinctive results regarding the examined boiler performance in capacity range between 65 and 95 % are presented graphically. Comparing the simulation predictions and available site measurements concerning temperature, heat flux and combustion efficiency, a conclusion can be drawn that the model produces realistic insight into the furnace processes. Qualitative agreement indicates reasonability of the calculations and validates the employed sub-models. After the validation and verification of the model it was used to check the combustion efficiency as a function of coal dust sieve characteristics, as well as the impact of burners modification with introduction of OFA ports to the appearance of incomplete combustion, including CO concentration, as well as to the NOx concentration.

Dates

  • Submission Date2006-02-10
  • Revision Date2006-08-03
  • Acceptance Date2006-09-15

References

  1. Fiveland, A. W., Wessel, A. R., Numerical Model for Predicting Performance of Three-Dimensional Pulverized-Fuel Fired Furnaces, Jour. of Eng. for Gas Turbines and Power, Vol. 110, 1988, pp.117-126
  2. Risio, B., Schnell, U., New Numerical Methods for the Description of Phenomena Occurring in Tangentially Fired Pulverised Coal Boilers, EU Project "Performance Prediction in Advanced Coal Fired Boilers", Contract No JOF3-CT95-0005, Stuttgart, 1998
  3. Xu, M., Azevedo, J. L. T., Carvalho, M. G., Modelling of the Combustion Process and NOx Emission in a Utility Boiler, Fuel, 79, Elsevier, 2000, pp. 1611-1619
  4. Fan, J., Qian, L., Ma, Y., Sun, P., Cen K., Computational Modeling of Pulverized Coal Combustion Processes in Tangentially Fired Furnaces, Chemical Engineering Journal, Vol. 81, 2001, pp.261-269
  5. Jones, J. M., Pourkashanian, M., Williams, A., Chakraborty, R. K., Sykes, J., Laurence, D., Modelling of Coal Combustion Processes - a Review of Present Status and Future Needs, Proceedings of the 15th Annual International Pittsburgh Coal Conference, Pittsburgh, 1998, pp.1-20
  6. Eaton, A. M., Smoot, L. D., Hill, S. C., Eatough, C. N., Components, Formulations, Solutions, Evaluation and Application of Comprehensive Combustion Models, Progress in Energy and Combustion Science; 25, 1999, pp.387-436
  7. Scott, C. H., Smoot, L. D., A Comprehensive Three-Dimensional Model for Simulation of Combustion Systems, PCGC-3, Energy & Fuels; 7: 1993, pp.874-883
  8. Jessee, J. P., Fiveland, W. A., Howell, L. H., Colella, P., Pember, R. B., An Adaptive Mesh Refinement Algorithm for the Discrete Ordinates Method, RDTPA 96-14, 1996 National Heat Transfer Conference, Houston, Texas, 1996
  9. Bermudez de Castro, A., Ferin, J. L., Modelling and Numerical Solution of a Pulverized Coal Furnace, Proc. of the 4th Int. Conf. on Technologies and Combustion for Clean Environment; 7-10 July, 1997, Lisbon, Portugal; paper 33.1, 1-9
  10. Zhou, L. X., Li, L., Li, R. X., Zhang, J., Simulation of 3-D Gas-Particle Flows and Coal Combustion in a Tangentially Fired Furnace Using a Two-Fluid-Trajectory Model, Powder Technology; 125: 2002, pp.226-233
  11. Schnell, U., Numerical Modelling of Solid Fuel Combustion Processes Using Advanced CFD-Based Simulation Tools, Int. Journal of Progress in Computational Fluid Dynamics, Vol. 1, No. 4, 2001, pp. 208-218
  12. Knaus, H., Schnell, U., Hein, K. R. G., On the Modelling of Coal Combustion in a 550 MWel Coal-Fired Utility Boiler, Int. Journal of Progress in Computational Fluid Dynamics, Vol. 1, No. 4, 2001, pp.194-207
  13. Yin, C., Caillat, S., Harion, J. L., Baudoin, B., Perez, E., Investigation of the Flow, Combustion, Heat-Transfer and Emissions From a 609 MW Utility Tangentially Fired Pulverized Coal Boiler, Fuel; 81, 2002, pp.997-1006
  14. Ratzel, III, A. C., Howell, J. R., Two-Dimensional Radiation in Absorbing-Emitting Media Using the P-N Approximation, Journal of Heat Transfer, Transactions of the ASME, Vol. 105, 1983, pp.333-340
  15. Filkoski, R. V., Modelling of Thermal Processes and Optimisation of Energetic-Environmental Characteristics of Modern Boiler Plants, Ph.D. Thesis, Faculty of Mech. Eng., University "Sts Cyril & Methodius", Skopje, 2004
  16. Filkoski, R. V., Petrovski, I. J., Karas P., CFD/CTA Modelling Suggests Ways Towards Lower Emission From Pulverised Coal Combustion, Int. Symposium "Moving Towards Zero-Emission Plants", Leptokarya Pieria, Greece, 2005
  17. *** Fluent User's Guide, Fluent Inc., Lebanon NH, USA, 1998, 2000
  18. Kuo, K. K., Principles of Combustion, John Wiley & Sons, New York - Chichester - Brisbane - Toronto - Singapore, 1986
  19. Siegel, R., Howell, J. R., Thermal Radiation Heat Transfer, Hemisphere Publ. Corp., Washington D.C., 1992
  20. Khalil, E. E., Modelling of Furnaces and Combustors, Abacus Press, Tunbridge Wells, Kent, 1982
  21. Hottel, H. C., Sarofim, A. F., Radiative Transfer, McGraw-Hill, 1967
  22. Blokh, A. G., Heat Transfer in Steam Boiler Furnaces, Hemisphere Publ., London, 1988
Volume 10, Issue 3, Pages161 -179